hydraulic_bolting

Superior durable torque wrenches from Enerpac

These torque wrenches boast super high strength uni-body construction, combined with light weight ergonomic design for easy handling for an optimal strength-to-weight ratio. With metal and alloy construction, these torque wrenches are safe and reliable for both above ground and underground use.

The torque output provides dial up accuracy to impressively fine tolerances. Rest assured that you will have complete control over the force being exerted by the torque wrench.

Jonel offers a variety of Enerpac’s controlled tightening tools from mechanical torque multipliers to hydraulically driven square drive wrenches, and low profile torque wrenches, we can sell or hire the hydraulic torque tools you need. Watch Enerpac’s Bolting animation here.

Controlled tightening tools

Enerpac offers a variety of controlled tightening tools to best meet the requirements of your application. From mechanical torque multipliers to hydraulically driven square drive wrenches, and low profile torque wrenches. We offer the hydraulic torque tools you need for accurate and simultaneous tightening of multiple bolts.

S-Series Square Drive Hydraulic Torque WrenchesS-Series, Square Drive Hydraulic Torque Wrenches

  • Enerpac torque wrenches were designed using state-of-the art CAD techniques to bring you the most advanced square drive hydraulic torque wrench on the market.
  • Rigid steel design guarantees durability, reliability and safety.
  • Push button square drive release for quickly reversing the square drive for tightening or loosening
  • Fine tooth ratchet prevents tool “lock-on”
  • 360 degree swivel manifold with screw lock couplers
  • Optional Allen key drives 14-85 mm, 1/2 – 2 1/4 inch
  • Fast operation due to the large nut rotation per wrench cycle (35 degree) and rapid return stroke
  • Constant torque output provides high accuracy (± 3%) across the full stroke
  • Includes handle to improve tool handling and safety
  • Tested and certified according to ATEX
  • View the catalogue
Typical Socket Size Range Square
Drive
Maximum Torque
at 690 bar
Model
Number
Weight Optional
Allen-Key Range
mm inch inch Nm Ft.lbs kg mm inch
15 – 50 5/8 – 1 7/8 3/4 1898 1400 S1500 2,7 14 – 24 1/2 – 1
20 – 100 7/8 – 3 7/8 1 4339 3200 S3000 5,0 17 – 32 5/8 – 1 1/4
41 – 155 1 5/8 – 6 1/4 1 1/2 8148 6010 S6000 8,5 17 – 32 5/8 – 1 1/4
41 – 155 1 5/8 – 6 1/4 1 1/2 14.914 11.000 S11000 15,0 30 – 46 1 1/4 – 1 3/4
60 – 255 2 3/8 – 10 2 1/2 34.099 25.150 S25000 31,0 36 – 85 1 1/2 – 2 1/4

W-Series Low Profile Hexagon WrenchesW-Series, Low Profile Hexagon Hydraulic Torque Wrenches

  • Enerpac torque wrenches were designed using state-of-the art CAD techniques to bring you the most advanced low profile hexagon torque wrench on the market
  • Rigid steel design – durabilty, reliabilty and safety
  • No tools needed for changing hexagon heads
  • Versatility: one hydraulic drive unit per torque capacity can be used to drive any hexagon head within that range
  • Innovative, pinless wrench construction with quick release drive and automatic crank engagement
  • Fast operation due to the large nut rotation per wrench cycle (30 degree) and rapid return stroke, double-acting
  • Constant torque output provides high accuracy (± 3%) across the full stroke
  • 360 degree swivel manifold with screw lock couplers
  • Optional interchangeable metric and imperial hexagon heads and reducer inserts
  • Includes handle to improve tool handling and safety
  • Tested and certified according to ATEX
  • View the catalogue
Optional
Hexagon
Heads
Maximum
Torque*
at 690 bar
Drive Unit
Model
Number
Drive
Unit
Weight **
mm inch Nm Ft.lbs kg
30 – 60 1 1/8 – 2 3/8 2712 2000 W2000 1,4
36 – 85 1 5/16 – 3 3/8 5423 4000 W4000 2,0
50 – 105 1 7/8 – 4 1/8 10.847 8000 W8000 3,0
65 – 115 2 7/16 – 4 5/8 20.337 15.000 W15000 5,0
75 – 135 2 15/16 – 5 3/8 30.506 22.500 W22000 7,7
80 – 155 3 1/8 – 6 1/8 47.454 35.000 W35000 11,4
* Determine maximum torque according to the bolt (nut) size and grade.
** Weight of drive unit without hexagon head.

E-Series, Manual Torque Multipliers

E-Series, Manual Torque Multipliers

Accurate, Efficient Torque Multiplication
When accurate make-up or break-out of stubborn fasteners requires high torque

  • High-efficiency planetary gear sets achieve high output torque from low input torque
  • Most models operator protected by anti-backlash device
  • Multiplier output accuracy ± 5% of input torque
  • Reversible, tighten or loosen bolts
  • Reaction bar or reaction plate type
  • Angle-of-turn protractor standard on E300 models
  • Reaction plate models offer increased versatility with reaction point locations
  • E300 and E400 series replaceable shear drives provide overload protection of internal power train (one replacement shear drive is included)
  • View the catalogue
Output
Torque
Capacity
Model
Number
Input
Torque
Torque
Ratio
Input
Female
Square
Drive
Output
Male
Square
Drive
Weight
Nm Nm inch inch kg
1015 E290PLUS 338 3 : 1 1/2 3/4 1,8
1355 E291 451 3 : 1 1/2 3/4 2,5
1625 E391 271 6 : 1 1/2 3/4 4,1
2980 E392 220 13,6 : 1 1/2 1 6,9
4340 E393 235 18,5 : 1 1/2 1 8,3
2980 E492 220 13,6 : 1 1/2 1 7,8
4340 E493 235 18,5 : 1 1/2 1 8,9
6780 E494 256 26,5 : 1 1/2 1 1/2 15,4
10.845 E495 209 52 : 1 1/2 1 1/2 22,8
Note: E200 and E400-series do not have an Angle-of-Turn Protractor (scale).
User must verify manual torque wrench accuracy prior to use to ensure accurate final output torque.

PTW-Series, Pneumatic Torque Wrenches

ptw_240Pneumatic torque wrenches provide a simple to use solution for tough bolting jobs, when you want them done quickly and safely.

  • High speed continuous rotation for constant torque output
  • Low friction planetary gearbox design minimizes wear and extends uptime
  • Ergonomic, low vibration design reduces fatigue and the risk of vibration related injuries for the operator
  • Low noise air motor provides quiet, consistent performance for indoor and outdoor applications
  • Provided with standard reaction arm; wide assortment of custom arms and accessories are available
  • Available with or without Filter-Regulator-Lubricator (FRL)
  • Unique calibration certificate provided with each tool
  • View the catalogue or watch the video.
Minimum Torque Maximum Torque Square Drive Model Number*
(FRL and air hose included)
Speed Weight**
(Nm) (Ft.lbs) (Nm) (Ft.lbs) (inch) (RPM) (kg)
407 300 1356 1000 1 PTW1000C 12,6 8,2
678 500 2712 2000 1 PTW2000C 8,0 8,8
1220 900 4067 3000 1 PTW3000C 3,1 10,4
1763 1300 8135 6000 1 1/2 PTW6000C 2,5 17,7
* To order without FRL and 3 m air hose, remove “C” suffix from model number (example: PTW3000). ** Weight does not include reaction arm. Reaction arm weight for PTW1000, PTW2000, PTW3000 is 1,3 kg and PTW6000 is 3,52 kg.

UltraSlim Torque Wrench Hexagon Cassettes

ultraslim_240-torque-wrenchLean, stepped width design allows the ultra slim torque wrench to be mounted over bolts where other tools won’t fit, and the bi-Hexagonal cassette allows twice as many positioning points on nut or bolt.

  • Robust top mounted handle stays out of the way, providing safe fastening in hard to reach areas
  • Uses same drive unit as standard W-series hexagon cassettes
  • Premium components provide best-in-class endurance compared to other limited access tools
  • Few moving parts are easily accessible for quick field maintenance
  • Fast release drive unit enables rapid exchange of cassettes, no tools required
  • Top mounted straight handle for improved tool handling and safety
  • Constant torque output provides accuracy of +/- 3% across the full stroke
  • Calibration certificate shipped with every cassette
  • View the catalogue or watch the video.
Bi-Hexagonal
Size
Maximum Torque
@ 690 bar
UltraSlim
Cassette *
Model Nr.
Minimum Torque
@ 69 bar
Nose Radius Weight Drive Unit
Model Nr. **

(sold separately)
(mm) (Nm) (Nm) (mm) (kg)
46 2712 W2113SL 271 36,5 2,2 W2000X
55 2712 W2203SL 271 41,5 2,2
60 2712 W2206SL 271 44,5 2,2
55 5830 W4203SL 583 44,0 4,6 W4000X
60 5830 W4206SL 583 48,0 4,7
65 5830 W4209SL 583 50,5 4,7
70 5830 W4212SL 583 53,5 4,7
75 5830 W4215SL 583 56,0 4,7
* Bi-Hexagonal Cassette includes top mounted straight handle.
** Cassette may also be used with W2000PX and W4000PX drive units, featuring double-swivel manifolds. Weight of drive unit W2000X = 1,4 kg; W4000X = 2,0 kg.

BSH-Series, Heavy Duty SocketsBSH-Series, Heavy Duty Sockets

  • Heavy duty impact sockets for power driven torquing equipment
  • Supplied with “Pin and Ring”
  • According ISO 2725, ISO 1174, DIN 3129, DIN 3121 or ASME-B107.2/1995
  • View the BSH-Series catalogue

 

 

BSH Series Metric Sockets
3/4″ Square Drive 1″ Square Drive 1 1/2″ Square Drive 2 1/2″ Square Drive
Model Number A/F (mm) Model Number A/F (mm) Model Number A/F (mm) Model Number A/F (mm)
BSH7519 19 BSH1019 19 BSH1536 36 BSH2565 65
BSH7524 24 BSH1024 24 BSH15163 41 BSH2570 70
BSH7527 27 BSH1027 27 BSH1546 46 BSH2575 75
BSH7530 30 BSH1030 30 BSH1550 50 BSH2580 80
BSH7532 32 BSH1032 32 BSH1555 55 BSH2585 85
BSH7536 36 BSH1036 36 BSH1560 60 BSH2590 90
BSH75163 41 BSH10163 41 BSH1565 65 BSH2595 95
BSH7546 46 BSH1046 46 BSH1570 70 BSH25100 100
BSH7550 50 BSH1050 50 BSH1575 75 BSH25105 105
BSH1055 55 BSH1580 80 BSH25110 110
BSH1060 60 BSH1585 85 BSH25115 115
BSH1065 65 BSH1590 90 BSH25120 120
BSH1070 70 BSH25125 125
BSH1075 75 BSH25135 135
BSH1080 80 BSH25140 140
BSH1085 85 BSH25145 145
BSH1090 90 BSH25150 150
BSH1095 95 BSH25155 155
BSH10100 100

 

THC, THQ-Series, Torque Wrench HosesTHC, THQ-Series, Torque Wrench Hoses

  • Thermoplastic torque wrench hoses
  • Dual hoses, 6 and 12 meters long
  • THQ-700-series with spin-on couplers for:
    • 700 bar S and W-series torque wrenches
    • torque wrench pumps with suffix “Q”
  • THC-700-series with lock-ring couplers for:
    • 800 bar SQD and HXD-series torque wrenches
    • torque wrench pumps
  • View the catalogue

 

For use with torque wrenches Twin Safety Hoses
Model Number
Coupler Modelnr. included Coupler
Thread
Max.
Flow
Capacity
700 bar
S, W-series
800 bar
SQD, HXD-
series
Hose end one
Female Half
Hose end two
Male Half
6 m. long 12 m. long NPTF l/min
THQ-706T THQ-712T TR-630 TH-630 1/4″ 11,4
THC-7062 THC-7122 CFF-250 CMF-250 1/4″ 6,1

Joint assembly tools

Correct joint assembly and alignment are crucial to joint integrity. Whether you are pulling in a pipeline connection, fitting winches to a boat deck or overhauling a dragline, the wide range of Enerpac’s Joint Assembly products provide simple-to-use, dependable solutions to the time-consuming, less accurate traditional methods.

Mechanical Flange Face ToolFF-Series, Mechanical Flange Face Tool

Enerpac’s FF120 Quickface is a lightweight, easy to use, safe and compact tool that can be used to quickly resurface a flange face. It is easy to use and only requires one person to operate.

  • Makes refacing easy – hand operated machine tool can be set up anywhere without the need for air, electric or hydraulic power
  • Lightweight and portable (15 kg in storage box)
  • Adjustable cutting head for reface of flat flange surfaces of pipes with flange OD facing range 25,4 – 304,8 mm [1 – 12 inch]
  • Interchangeable collets for ID mounting range 25,4 – 152,4 mm [1-6 inch] allow the user to work on many different flanges with minimal time between set-ups
  • Interchangeable lead screws suitable for refacing damaged raised-face (RF), flat-face (FF) or lens-ring joint flanges
  • Tool body with expanding collets centers itself providing real concentric operation
  • View the catalogue

FF-120 supplied with carrying case, interchangeable collets, and cutting blades.

Pipe Flange Cutting
Diameter Range
Internal Pipe Mounting
Diameter Range
Cutting Resultant
Roughness
Model Number Weight
(mm) (inch) (mm) (inch) (Ra μ) (kg)
25,4 – 304,8 1.0 – 12.0 25,4 – 152,4 1.0 – 6.0 3,2 – 12,5 FF-120 6,8

torque-wrenchesATM-Series, Flange Alignment Tools

  • Enerpac ATM-Series tools rectify twists and rotational misalignment quickly, safely, and without the need for an external power source
  • Appropriate for use on most ANSI, API, BS and DIN flanges
  • No slings, hooks or lifting gear required
  • Can be installed and used in any position (horizontally or vertically)
  • Portable, light weight design enables easy transport and use, even in remote locations
  • View the catalogue

 

Maximum
Lifting Force
Model Number Minimum Bolt Size Flange Wall Thickness
(including gap between flanges)
Weight
(kN) (ton) (mm) (in) (mm) (in) (kg) (lbs)
10 1 ATM-2 16 .63 14 – 82 .55 – 3.29 1,6 3.5
40 4 ATM-4 24 .95 30 – 133 1.18 – 5.23 8,6 19
90 10 ATM-9 * 31,5 1.24 93 – 228 3.66 – 9.00 14,5 32
* At 700 bar maximum operating pressure.
ATM-9 solution includes an Enerpac P-142 Hand Pump and a Hydraulic Hose (gauge sold separately).
ATM-9 weight includes tool only.

Joint Separation Tools

Correct joint disassembly is especially important during maintenance operations. Separation of stubborn joints is often a laborious and time-consuming task. Traditional methods may carry the risk of personal injury or damage to expensive joint components. Our wide range of Enerpac Joint Separation equipment is designed specifically to provide quicker, simpler and safer solutions.

FSH FSMFSH, FSM-Series, Hydraulic and Mechanical Wedge Spreaders

  • Enerpac industrial mechanical and hydraulic spreaders feature an integrated wedge concept: Friction-free, smooth and parallel wedge movement eliminates flange damage and spreading arm failure
  • For maintenance, commissioning, shutdowns, testing and valve change outs
  • Unique interlocking wedge design – no first step bending and risk of slipping out of joint
  • Requires very small access gap of only 6 mm
  • Stepped spreader arm design – each step can spread under full load
  • Few moving parts mean durability and low maintenance
  • Safety block SB-1 and ratchet spanner SW-22 included with FSM-8 mechanical wedge spreader
  • Safety block SB-1 and Enerpac RC-102 single-acting cylinder included with FSH-14 hydraulic wedge spreader
  • View the catalogue
Maximum
Spreading
Force
Model
Number
Tip
Clearance
Maximum
Spread *
Spreader
Type
Oil
Capacity
Weight
ton (kN) (mm) (mm) (cm3) (kg)
14 (125) FSH-14** 6 80 Hydraulic 78 7,1
8 (72) FSM-8 6 80 Mechanical 6,5
* Using stepped blocks FSB-1
** Available as pump-tool set

FS seriesFS-Series, Hydraulic Flange Spreaders

  • Enerpac hydraulic flange spreaders are lightweight and have an ergonomic design for ease of use
  • Adjustable jaw widths from 70 to 216 mm for a wide range of applications
  • Single-acting, spring return RC-Series cylinders for fast and trouble-free operation
  • View the catalogue

 

 

Maximum Flange
Thickness
Stud
Size
Standard
Wedge
Capacity Stroke Oil
Capacity
Model
Number
Weight
mm mm mm ton mm cm3 kg
2 x 57 19-28 3-28 5 38 24,6 FS-56 * 11,5
2 x 92 31-41 3-28 10 54 78,7 FS-109 * 18,1
* Available as bolting tool-pump sets.

NCNC-Series, Single-Acting Hydraulic Nut Splitters

  • Enerpac hydraulic nut splitters are compact and have an ergonomic design, easy to use
  • Unique angled head design
  • Single-acting, spring return cylinder
  • Heavy duty chisels can be reground
  • Nut splitters include spare chisel, spare set screw and wrench used to secure the chisel. A CR-400 coupler is standard.
  • Hydraulic nut splitter applications include service trucks, piping industry, tank cleaning, petrochemical, steel construction, mining, etc
  • View the catalogue

 

Bolt Range Hexagon
Nut Range
Capacity Oil Capacity Model Number Weight
mm mm ton (kN) cm3 kg
M6 – M12 10 – 19 5 (49) 15 NC-1319 1,2
M12 – M16 19 – 24 10 (98) 20 NC-1924 * 2,0
M16 – M22 24 – 32 15 (147) 60 NC-2432 * 3,0
M22 – M27 32 – 41 20 (196) 80 NC-3241 * 4,4
M27 – M33 41 – 50 35 (343) 155 NC-4150 8,2
M33 – M39 50 – 60 50 (490) 240 NC-5060 11,8
M39 – M48 60 – 75 90 (882) 492 NC-6075 34,1
* Available as Nut Splitter-Pump Sets
Max. allowable material hardness to split is HRc-44. Not to be used on square nuts.

NZ seriesNS-Series, Hydraulic Nut Splitters

  • Enerpac hydraulic nut splitters are specially designed to suit standard ANSI B16.5 / BS1560 flanges
  • Single-acting, spring return cylinder
  • Tri-blade technology provides three cutting surfaces on a single blade
  • Interchangeable heads provide maximum nut range flexibility
  • Preset scale allows controlled blade extension, which avoids damage to bolt threads
  • Grip tape and handle included for more secure manoeuvrability
  • Nickel-plated cylinder body for excellent corrosion protection and improved durability in harsh environments
  • Internal Pressure Relief Valve for overload protection
  • CR-400 coupler and dustcap included on all models
  • View the catalogue
Hexagon
Nut Range**
Bolt
Range
Capacity Oil
Capacity
Model
Number*
Weight
mm mm ton (kN) cm3 kg
70 – 80 M45 – M52 103 (917) 377 NS-7080 37,0
70 – 85 M45 – M56 103 (917) 377 NS-7085 37,0
70 – 95 M45 – M64 103 (917) 377 NS-7095 38,5
70 – 105 M45 – M72 103 (917) 377 NS-70105 39,5
110 – 115 M76 – M80 192 (1711) 819 NS-110115 69,0
110 – 130 M76 – M90 192 (1711) 819 NS-110130 71,5
*NS-Series Nut Splitters ship in two cases: One containing the NSC Cylinder and one containing the NSH Cutting Head. Assembly required.
**Maximum allowable hardness to split is HRc-44.

A WR splittersA, WR-Series, Hydraulic Wedgie and Spread Cylinders

  • WR-5: For use in very confined work areas
  • WR-15: For long stroke spreading applications
  • Single-acting, spring return
  • A-92: Spreader attachment; threads on RC-Series 10 ton cylinders (except RC-101)
  • View the catalogue

 

 

Cylinder
Capacity
Tip Clearance Model
Number
Max. Spread Cylinder
Effective
Area
Oil
Capacity
Weight
ton (kN) mm (mm) cm2 cm3 kg
1,0 (8,9) 12,8 WR-5 94 6,5 10 2,3
0,75 (6) 32,0 WR-15 292 14,5 64 11,3
1,0 (8,9) 35,0 A-92 158 3,6

 

Hydraulic Bolting & Torque Wrench Pumps

Enerpac offers a wide range of hydraulic torque wrench pumps, with electric or air motors to power single or double-acting hydraulic torque wrenches. Safe and efficient new Enerpac Z-Class ZU4T-series pumps with universal electric motor made especially for repetitive bolting tasks.

PME PMU Series pump PME, PMU-Series, Portable Electric Torque Wrench Pumps
Reservoir 1,9 – 3,8 litres
Flow 0,33 l/min
Motor Size 0,37 kW
Max. Pressure 700 – 800 bar
View the catalogue
ZU4T-Series Pump ZU4T-Series, Electric Torque Wrench Pumps
Reservoir 4,0 and 8,0 litres
Flow 1,0 l/min
Motor Size 1,25 kW
Max. Pressure 700 and 800 bar
View the catalogue
ZE wind pump ZE-Series, Wind Power Torque Wrench Pumps
Reservoir 4,0 litres
Flow at Rated Pressure 0,84 l/min
Motor Size 1,1 kW
Max. Pressure 700 bar
ZE electric pump ZE-Series, Electric Torque Wrench Pumps
Reservoir 4,0 and 6,6 litres
Flow 0,82 – 1,64 l/min
Motor Size 1,1 – 2,2 kW
Max. Pressure 700 and 800 bar
View the catalogue
Cylinder-Pump Sets

SC-Series, Cylinder-Pump Sets
Capacity 5 – 95 ton
Stroke 38 – 362 mm
Max. Pressure 700 bar
View the catalogue

ZA4T Series pump ZA4T-Series, Air Driven Torque Wrench Pumps
Reservoir 2,7 and 6,6 litres
Flow 1,0 l/min
Air Consumption 600 – 2840 l/min
Max. Pressure 700 and 800 bar
View the catalogue
ZUTP pump ZUTP-Series, Electric Tensioning Pumps
Reservoir 4,0 litres
Flow 0,13 l/min
Max. Pressure 1500 bar
View the catalogue
ATP Pump ATP-Series, Ultra-High Pressure Air Pump
Reservoir 3,8 litres
Flow 0,07 l/min
Max. Pressure 1500 bar
View the catalogue
HPT hand pump HPT-Series, Tensioning Hand Pump
Reservoir Capacity 2,5 litres
Flow 0,61 cm3/stroke
Max. Pressure 1500 bar
View the catalogue
HT, B-Series, Accessories for Bolt Tensioners and Pumps HT, B-Series, Accessories for Bolt Tensioners and Pumps
Max. Pressure 1500 bar
View the catalogue
PIT series tensioner PIT-Series, Ultra-Booster Tensioner System
Intensification Ratio 1 : 13
Max. Output Flow 15,0 l/min
Max. Pressure 2000 bar
ST series bolting pump ST-Series, Bolting Tool-Pump Sets
Capacity 5 – 20 ton
Max. Pressure 700 bar

 

© Jonel Hydraulics 2017